Inspection requirements for forgings typically include dimensional check, visual inspection, hardness testing, metallurgical analysis and non-destructive testing. Depending on the grade and specification of the forging material, additional requirements may need to be fulfilled. For example, when using high-value materials such as nickel alloys, corrosion tests may also be required. Additionally, special equipment is often needed to inspect very large or complex forgings in order to uncover any defects or irregularities.
The exact quality assurance requirements for forgings will depend on the specific application, but in general, quality assurance for forgings involves ensuring that the material and process used meet predefined standards. Quality assurance processes typically include dimensional checks on all components, material testing to ensure that the correct grade of steel is being used, hardness tests to verify strength, visual inspections for cosmetic defects and a variety of non-destructive tests such as ultrasonic inspection or radiographic examination. The goal of these quality assurance measures is to ensure that each forging meets its intended design specifications within acceptable tolerances.
Forgings have specialized packaging and shipping requirements that depend on the type of material and the size of each forging. Protecting the part from corrosion, extreme temperatures, shock/vibration, and other environmental hazards is essential for successful shipment. Packaging materials such as bubble wrap or foam should be used to ensure safe transport. Each package or crate should also be clearly labeled with a description of what is inside and include any applicable safety warnings. Shipping methods such as trucking, sea freight, air cargo, etc., can vary depending on the size of your order. The transit time will also need to be considered before choosing a method that meets delivery needs while still keeping costs in check.